Detailed description
- Extrusion module x2
1.1 Screw diameter: Φ160mm;
1.2 L / D Ratio: 30: 1
1.3 Main drive: 130 kW,
1.4 Gearbox with thrust unit: RG-450
1.5 Frequency converter: ESQ
1.6 Heaters: Cast aluminum with forced cooling
1.7 Number of heating zones: 8
- Heater power: 60 kW.
- Melt filter x2
2.1 Type : Candlestick
2.2 Filtration area : 3m2
2.3 Maximum pressure : 10 MPa
2.4 Pressure sensor : after filter to maintain automatic control of the screw speed
2.5 Heating system : by circulating oil from a centralized unit
- Melt supply pump x2
3.1 Volumetric capacity : 300 dm3 per hour
3.2 Pump : gear type
3.3 Maximum pressure : 25 MPa
3.4 Working temperature : up to 300 degrees С
- Liutira extrusion die head x2
4.1 Adapter: Liutira.
4.2 Temperature control method: coolant flow
4.3 Die head width: 3600mm
4.4 Working width: 3200 mm
- Number of heating zones: 20 per die head
- Liutira fiber forming die head x2
5.1 Inlet first plate diameter : 5 mm
5.2 Outlet first plate diameter : 2.5 mm
5.3 Inlet first plate diameter : 2.5mm
5.4 Outlet first plate diameter : 0.45mm
5.5 Polished surfaces
5.6 Hole arrangement : in rows offset by 0.5 pitch
- Unit for removing monomer x2
- Fan power : 25 kW
- Crystallization, orientation and drawing systems x2
7.1 Air flow speed : 0.5-1 m/sec
7.2 Fan drive power : 75 kW
- Drawing : by adjustable Venturi nozzle
- Receiving conveyor:
8.1 Intake air cooled continuous conveyor : 3600mm
8.2 Cooling system : has an additional circuit for uniform cooling regulation.
8.3 Conveyor has its own frequency controlled drive.
8.4 Conveyor material: fiberglass mesh.
8.5 Broach shafts : D 150 * 3600 mm, polyurethane coating.
8.6 Drive of the broach : asynchronous motor 25.5 kW with a worm gear.
8.7 Conveyor : has an independent drive for up / down movement by 100 mm and forward / backward by 1000 mm.
- Thermal bonding calender.
9.1 Number of shafts : 2
9.2 Type of heating : by oil
9.3 Shaft diameter : 650 mm
9.4 Bond pattern : cross type
9.5 Automatic synchronization of the rotation speed with the winding unit
- Automatic contact winder.
10.1 Two broach shafts : D 150 * 3600 mm. Pneumatic winding : 2 pcs.
10.2 Max winding width: 3600 mm.
10.3 Winder drive : independent by means of a 15.5 kW asynchronous motor through a reduction gear.
10.4 Winder motor control : via frequency converter ESQ.
10.5 Automatic cutting and shaft change.
- Control system
11.1 Temperature control: automatic PID controllers.
11.2 Controlling the melt pressure on the extrusion module: automatic PID controllers.
11.3 Change of operating parameters and control is carried out through the touch control panel.
11.4 Control panel : in Russian language.
11.5 Programmable logic controller implements the idea of maintaining the operating parameters in automatic mode. Also responsible for the interaction with the touch control panel interface.
- Node of recirculation of cut edges
12.1 Screw diameter: 110 mm
12.2 Max capacity 80 kg per hour
- Slitter rewinder
13.1 Max diameter on unwinding 1500 mm
13.2 Max diameter on winding 1500 mm
13.3 Number of knives 10
13.4 Max speed 500 m / min.
13.5 Contact winding
Configuration details:
|
No |
Name |
Reference |
|
1 |
Low-current parts: Buttons, switches, contactors
|
ИЕК |
|
2 |
Frequency converters
|
ВЕСПЕР, ESQ |
|
3 |
Solid-state relays
|
FOTEK |
|
4 |
Wiring |
According to International standards
|
|
5 |
Motors |
ЭЛКОМ |
|
6 |
Temperature controllers
|
Omron/Alfa |
|
7 |
Gearboxes
|
ЧРЗ |
Frame
Structure: Prefabricated with service platform and safety guard.
The line set includes: operating manual in Russian, electrical diagram, pneumatic diagram, oil supply and circulation
diagram, warranty certificate, set of consumables based on one year of operation.
Consumables Master List
|
№ |
Name |
Q’ty |
|
1 |
Pneumatic screw gun |
4 pcs |
|
2 |
Before die Filter mesh |
20 pcs |
|
3 |
Die hole cleaning needles |
1000 pcs |
|
4 |
Die bolts 10.8 |
600 pcs |
|
5 |
Filter melt cartridge 35 * 485 mm |
12 sets |
|
6 |
Air filter |
300 pcs |
|
7 |
Metal mesh for melt filter |
4 rolls |
|
8 |
Die filter mesh # 150 |
600 pcs |
|
9 |
Die filter mesh # 80 |
200 pcs |
|
10 |
Teflon tape |
2000 m/10 kgs |
|
11 |
Foamed silicone tape (40mm) |
30 kgs |
|
12 |
Silicone tape (30mm) |
14 kgs |
|
13 |
Thermocouple (Chromel-Copel) |
8 pcs |
|
14 |
Pressure sensor |
8 pcs |
|
15 |
Low voltage components |
2 sets |
