Production Of Disposable Sheets And Wipes With Perforation Equipment LT-WS 1600

22,000.00

Technical parameters

Model

LT-WS-1600

Type

Slitting/rewinding/ transverse perforation

Working width, mm

1600

Maximum roll diameter on unwinding, mm

1000

Maximum roll diameter on winding, mm

400

Min. unwinding roll material sleeve inner diameter, mm

76

Min. material thickness, g / m2

10

Max. material thickness, g / m2

120

Min. slitting width, mm

20

Slitting tolerance, mm

±0,2

Min. rewinder shaft diameter, mm

30

Max. machine speed, m / min

150 (depending on material type, material thickness, slitting width and perforation pitch)

Min. compressed air pressure, bar

6

Power parameters

3 × 380 V, 50 Hz, 64 А, N+E

Maximum consumption, kW

15

Machine dimensions (L × W × H), mm

3800 × 2400 × 1900

Machine weight, kg

2900

Machine color

Light-blue

Slitting system

10 diamond-coated industrial knives

Tear-off perforation unit

Pitch is set on the operator panel

Pitch of tear-off perforation, mm

150 – 2000

Category:

Purpose:

The equipment is designed for slitting, rewinding, tear-off transverse perforation of materials such as spunbond, sms, meltblown, membrane and other woven and non-woven materials.

Finished products:

Disposable sheets, Disposable wipes

Disposable sheets are used:

  • Beauty salons
  • Examination rooms
  • SPA centers
  • Massage parlors
  • Dental offices
  • Medical offices

The density of the material is usually 10-50gr/m2

Commonly used sizes of disposable sheets:

2000x70mm; 2000x80mm; 2000x90mm; 2000x140mm; 2000x160mm; 2000x2000mm; 2000x230mm

Disposable wipes are used:

  • Medicine
  • Cosmetology
  • Car services
  • As a wiping material
  • Application in everyday life

The density of the material is usually 20-80gr/m2

Commonly used sizes of disposable wipes:

150x300mm; 230x230mm; 200x380mm; 150x150mm; 350x400mm; 300x300mm; 100x100mm

Our equipment is in great demand both in Russia and in neighboring countries.

Price in standard configuration: 1 900 000 rubles, including VAT 20%

 Optional equipment:

  1. Canvas leveling equipment — 120,000 rubles

Description:

Responsible for uniform winding along the edges of the material with uneven winding of mother rolls.

  1. Automatic roll changer — 700,000 rubles

Description:

A vacuum material clamping system is installed on the winding unit, automatic removal of finished rolls to the side, automatic feeding of a new spool. Simplifies and speeds up the production process of finished products.

  1. Servo drive control system — 400,000 rubles

Description:

A servomotor is installed on the winding and perforation units, which allows to increase the accuracy of the perforation step to 0.5 mm, obtain a minimum perforation pitch of 50 mm and increase the machine speed to 250 m/min.

Main units:

Unwinder

Component

Description

Q’ty

Machine stand

With side plates, cross heads, support bars, support plates, with bolt connections, on legs

1

Pneumatic unwinding shaft

Steel, diameter 76 mm, with spaced clamping elements

1

Raising the roll from the floor

Hydraulic, maximum allowable weight 1000 kg

1

Brake system

Electropneumatic brake system

1

Adjustment roller

Steel, diameter 70 mm, free rotation

1

Rewinder

Component

Description

Q’ty

Machine stand

With side plates, cross heads, support bars, support plates, with bolt connections, on legs

1

Support rollers

diameter 70 mm, free rotation

4

Drive rollers

diameter 100 mm

2

Main drive

АИР 3kW

1

Punch unit drive

АИР 3kW

1

Meter sensor

Electronic

1

Knife holders

With knife holder, 0.2 mm, dovetail design

10

Set of fencing sheets and fences

 

2

Control cabinet

All control elements of the drive and technological process are installed in the control cabinet. The power supply to the machine and the control cabinet is made from one side. All electronic and electrical components are commercially available. The control unit and power supply are separated. The design of the control cabinet complies with standard directives and standards. The front of the control cabinet has a hinged door and an operator panel.

 Components used:

Electrics

Manufacturer

Circuit breakers

ABB

Frequency converters

ESQ

Contactors

ABB

Programmable Logic Controllers

Овен

Touch screen control panel

Weintek

Relay

Finder

Electric motors

АИР

Gearboxes

ESQ

Encoders

BAUMER

Optical sensors

Сенсор

Inductive sensors

Сенсор

Meter sensor

Autonics

Power supplies

Mean Well

Safety relay

Finder

Tension sensors

Zemic

Cabinet equipment

IEK

Cable production

ВВГ

Hydraulics

Manufacturer

Hydraulic distributors

Гидросила

hydraulic cylinders

Омск Гидропривод

hydraulic pumps

Гидросила

Pneumatics

Manufacturer

Pneumatic cylinders

SMC

Pneumatic distributors

SMC

Proportional valves

SMC

Pneumatic reduction gears

SMC

Air preparation units

SMC

Bearing units

SKF

 Operational documentation

Documentation set includes:

  • Operation and maintenance manual.
  • Layout of machine components.
  • Pneumatic diagram.
  • Electrical diagram.
  • Layout of the regulating components.
  • Programs.

Operational documentation is handed over to the customer during machine commissioning.